Nexus — Hub Design & Flow Architecture
WHERE EVERYsquare meterEARNS ITS PLACE.
48.8566°N · 2.3522°E · DISTRIBUTION TIER 1
SCAN ACTIVE · 2026.02.25 · 02:17 LOCAL
Interactive Hub Explorer
CLICK A ZONE.
Peel back the layer.
Select any zone in the floorplan below to reveal design rationale, throughput metrics, and before/after performance data from a live Nexus engagement.
Sample Hub · 42,000 m² · Tier 1 Distribution
Select a zone from the floorplan
Each zone reveals design rationale, throughput metrics, and real performance deltas from a Nexus engagement.
The Nexus Method
FROM COLLAPSE
to choreography.
72hrs
Observation window
The bottleneck you inherit isn't random.
Every underperforming hub has a structural logic — a decision made at buildout that made sense at 400 orders/day and became catastrophic at 4,000. We begin with a 72-hour on-site observation: heat-mapping forklift paths, timing pick cycles, counting the seconds lost at every interface. The inefficiency is always hiding in plain sight.
8×
Peak volume modelled
We run the peak season before you live it.
Flow simulation models your facility at 3×, 5×, and 8× average daily volume. We find the pinch points before Black Friday does. The simulation outputs a ranked list of interventions — some structural, some procedural, most a combination — each scored by implementation cost against throughput gain.
94%
Layouts implemented without shutdown
Every square meter is assigned a job.
The redesign is not a renovation — it is a reassignment of purpose. Slotting matrices, conveyor topologies, dock configurations, and cold-chain corridors are drawn in modular segments that can be implemented in phases without stopping operations. Nothing moves that doesn't earn its new position.
Proof of Work
REAL HUBS.
Measurable results.
Every engagement is measured against baseline. We don't consider a project closed until throughput targets are verified under live operating conditions.
Annual savings
€2.1M annually
Northern European 3PL
Hamburg, Germany · 28,400 m²
The problem
Inherited a 2011 layout designed for ambient goods now handling 40% chilled SKUs. Peak-season error rate hit 2.3% in December 2023.
Before → After
Annual savings
£4.7M yr-1 vs industry avg
UK Fashion Retailer
Coventry, England · 54,000 m²
The problem
Greenfield site for a retailer scaling from 12,000 to 60,000 daily orders. No room for error — the facility had to perform at scale from day one.
Before → After
Design Engagements
THREE WAYS
to commission Nexus.
Click any card to expand deliverables and past project data. All engagements include a fixed-fee guarantee — scope changes are absorbed, not billed.
Hub Audit
$18K
Diagnose before you operate.
A precision diagnostic of your existing facility. We deliver a ranked intervention matrix — every bottleneck scored by implementation cost against throughput gain.
Ground-Up Design
$120K+
Build the right hub once.
Greenfield facility design from site selection to operational handover. Every square meter assigned a purpose before a single steel column is ordered.
Not ready to commission?
Download our Throughput Calculator — see exactly how much inefficiency hides in your current layout.